Pile height verification ensures accuracy on terrain-following solar tracker sites | Solar Builder Magazine

The introduction of terrain-following trackers changed the game for ground-mounted solar projects.

By adapting to natural site contours, terrain-following trackers eliminate or reduce the need for grading and shorten civil schedules. These trackers have also expanded access to land previously considered unusable for solar projects.

While they simplify what happens before steel hits the ground, terrain-following trackers introduce new complexities during mechanical construction that shouldn’t be underestimated. Accurate terrain data is more essential than ever to keep solar construction projects on schedule.

Hidden site challenges

Terrain-following designs require incredibly accurate topographic information. Small discrepancies in elevation, slope or transition points can turn into major issues down the road. Incorrect solar pile post lengths and embed depths could require field rework or redesign, row-to-row clearance problems could create shading risk or tracker interference, and unexpected foundation issues could cause pile refusals.

These are not theoretical risks. They manifest as RFIs, change orders, schedule issues and margin erosion. Preconstruction diligence can ensure the topographic data matches the actual site conditions when mechanical construction begins.

The solution

Gathering and analyzing terrain data using drones and survey software doesn’t take a lot of time, but it is essential for confirming key design parameters that make the difference between clean execution and in-field troubleshooting. Verifying pile heights, in particular, ensures that the correct pile lengths and reveal windows (amount of pile visible above-ground) are planned for installation day.

These services can be useful even with graded sites. Grading is an imperfect science, and machines can only get so precise when following a civil plan. Assessing the ground post-grade offers peace of mind and the best possible pile-driving accuracy.

But pile height verification is all the more crucial with terrain-following systems.

Read the full story on solarbuildermag.com.

To request Ampacity pile verification services, reach out to Daniel Jencka or your dedicated sales representative 

Ampacity marks three-year anniversary of Kentucky distribution center

Ampacity recently celebrated the three-year anniversary of its 178,000-square-foot Brooks, Kentucky, solar distribution warehouse. Since 2023, this warehouse has supplied solar companies across the country with the top tracker models and kitting solutions to expedite construction.

At the anniversary celebration, Ampacity leaders joined the Brooks team to recognize their achievements and look ahead to the future.

“We’re so proud of the growth and fine-tuning we’ve accomplished over the past three years, and we’re excited to expand our capabilities further over the next three,” said Wes Allen, Senior Director of Warehouse Operations and Logistics Executions.

The strategically located Brooks warehouse allows trucks to get to almost anywhere in the country within two days. The facility receives thousands of trucks throughout the year, maintaining a steady and manageable flow of inventory.

In 2025, Brooks workers single-handedly kitted roughly 24,678 tracker rows—over 1 GW of solar building blocks ready to go in the ground.

Kentucky is one of Ampacity’s three major synchronized distribution hubs working together to deliver products to solar and electrical jobsites nationwide. Combined with the company’s distribution center and stockyard in Kosciusko, Mississippi, and its newest location in Des Moines, Iowa, Ampacity has over 1 million square feet of storage space.

Along with solar tracker equipment, Ampacity is ramping up its stock of electrical components for battery storage, data center, and other energy projects.

“Ampacity’s mission is to be the most reliable value-added solar and electrical distribution partner. Our multi-state distribution operation is key to our success,” Allen said.

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Meet critical project deadlines with powerful partnerships

A completed solar array by Ampacity.The next few years are crucial for locking in waning federal tax incentives for solar, storage, and other clean energy projects via the One Big Beautiful Bill Act (OBBBA). Choosing the right partners for engineering, distribution, delivery, and installation could mean the difference between earning tax credits and leaving them on the table.

For projects larger than 1.5 MW, new rules set in August 2025 ended the ability to use the 5% safe harbor, where a company could prove significant costs have been incurred for the project. These larger projects must now all satisfy the “physical work test,” proving significant physical labor has begun on a site.

In order for projects to secure the investment tax credit (ITC) and have four years to complete construction, they must officially “start construction” by July 4, 2026. If they do not meet that deadline, they must place projects in service by December 31, 2027, to receive any credit.

Here are some ways to expedite your processes and meet important project deadlines.

Always consult with a tax professional on any tax credit requirement questions.

Engineering

Choosing a solar design and engineering team with deep technical knowledge is crucial for a firm project foundation. Ampacity’s specific experience with the leading solar tracker brands can help you maximize megawatts and optimize output, no matter the project footprint.

“We work with the two biggest tracker manufacturers on the planet. If you’re in a time crunch, we can process and engineer these portfolios faster than anyone else,” said Dylan Wraga, Senior VP of Business Development at Ampacity.

Kitting and distribution

Ampacity offers kitting and distribution services. Partnering with a solar equipment distributor with a high volume of on-hand inventory keeps projects moving and deadlines met. Ampacity has three warehouses across the United States distributing structural and electrical solar materials, ready to help with any challenge.

For even more streamlined field work, Ampacity also offers kitting and pre-assembly services. All materials for each tracker row are pre-assembled, boxed, and labeled with a specific row number. This speeds installation time, reduces errors by assembling in a controlled warehouse environment, and streamlines construction schedules.

Installation

There are plenty of solar installation partners out there, but not all have the relationships and expertise in single-axis trackers that Ampacity has built since 2014.

“Our team will assess your project’s specific environmental conditions, parcel shape, and topography to install the best tracking solar system possible,” Wraga said.

Ampacity workers install an Array Technologies solar tracker project. Clients can also rest assured that they’ll meet workforce IRA requirements through Ampacity’s own Registered Apprenticeship program.

From on-site project management to mechanical and electrical installation and commissioning, Ampacity will ensure the job gets done on time and by the book.

“Ampacity is an accelerator. We believe we can help you get more done in the calendar year than any other partner,” Wraga said. “Whether you’re in a pinch or putting together your long-term strategy, we are well-positioned to help you meet deadlines with our abundance of project services.”

If upcoming project deadlines feel intimidating, reach out to Ampacity to see how our full suite of value-added solar services can help.

Ampacity Hosts Ribbon-Cutting Event to Celebrate Operations at its 300,000-Square-Foot Distribution Center in Des Moines, Iowa

The distribution center, built and operated by Ampacity, will support power infrastructure projects in Iowa, the Midwest, and nationwide.

 

ampacity des moinesDes Moines, Iowa – [November 19, 2025] – Ampacity LLC hosted a ribbon-cutting ceremony yesterday to celebrate the opening of the company’s 300,000-square-foot distribution facility in Des Moines, Iowa. The new warehouse represents Ampacity’s commitment to serving the construction firms, developers, and utilities building solar, wind, battery storage, and data center infrastructure projects throughout Iowa and the Midwest.

The ribbon-cutting event was attended by legislators, local business owners, and community members to celebrate the collaborative efforts to bring the distribution center into operation. Speakers included David Young, Chair, Iowa House Commerce Committee; Eben Russell, President at Ampacity; Jimmy Olsen, Executive Director at the Des Moines City Chamber of Commerce; Crosby Fish, Chief Financial Officer (CFO) at Ampacity; and Jason Holsman, Government Affairs Director at the Coalition for Community Solar Access (CCSA). Ampacity’s CFO Crosby Fish served as the Master of Ceremonies.

ampacity david young eb russell
David Young, Chair, Iowa House Commerce Committee, and Eben Russell, President, Ampacity

“We were specifically drawn to the Des Moines area by the local talent pool—there is a lot of expertise in the supply chain and logistics fields here. In addition, Des Moines provides multiple strategic advantages, such as proximity to our customers’ projects and positioning on major freight lanes,” commented Eben Russell, President of Ampacity. “Our goal is to build a team in Iowa that cares about the impact we’re making and is committed to meeting power demand as quickly and reliably as possible.”

Throughout the event, Ampacity emphasized the local economic stimulation the facility will provide to the Des Moines region. Ampacity has invested nearly $2 million in the warehouse and will employ 25 long-term employees. During operations, the distribution center will contribute around $1 million annually to the Des Moines community through payroll, tax payments, and other local expenditures.

The new Des Moines facility functions as an operational hub carrying out the stocking, fulfillment, logistics, kitting and prefabrication, and material storage functions that keep large, complex renewables projects running smoothly. The distribution center will support and promote further deployment in the region by providing essential support to nearby power generation and data center projects.

ampacity distribution center “Power demand from data centers and other sources is driving the renewables and battery storage sector at a record rate. Electricity demand in Iowa alone is expected to increase by 30 to 60 percent in the next two decades. Agility is more important than ever, and Ampacity’s distribution center provides rapid and flexible solutions for the Midwest,” Crosby Fish, CFO of Ampacity said. “We provide key materials and logistics to community solar and utility-scale projects alike—all of which are vital to meeting America’s growing energy needs.”

 

Expanded Electrical Solutions
In addition to expanded handling and distribution capacity for Ampacity’s longstanding single-axis solar tracker business line, the Des Moines site houses the company’s largest-ever investments in handling and processing machinery for electrical goods. The warehouse features a three-to-one wire spooling line that simplifies cable installation by combining multiple reels into a single run. The team at the facility also performs custom cutting of medium-voltage cables and assembles modular kits that are pre-configured for specific phases of construction. These activities help reduce manual labor, limit installation errors, and enable customers to keep their projects moving with greater consistency and efficiency.

“Electricity demand in Iowa is rising fast, and meeting that challenge will require more local generation and more flexible distributed energy resources,” said Jason Holsman, Director of Government Affairs at the Coalition for Community Solar Access. “As lawmakers consider creating a statewide community solar program in Iowa, facilities like Ampacity’s new distribution center show what’s possible when the private sector has the tools it needs to deliver projects efficiently. A stronger local supply chain means faster deployment, lower construction costs, and more reliable clean energy options for Iowa communities. This is exactly the type of investment that can help community solar take root and thrive in the state.”

 

Read our article in Iowa’s Business Record: “Ampacity hosts ribbon-cutting for new Des Moines distribution center

 

 

About Ampacity
Ampacity delivers a forward-thinking approach to structural and electrical solutions for clean energy transition projects—and the ability to orchestrate the full process from engineering to kitting to installation. Comprising more than 350 passionate professionals who specialize in simplifying and accelerating clean energy deployment across North America, Ampacity is committed to providing comprehensive solutions that ensure project deadlines are met. Since 2014, Ampacity has delivered nearly eight gigawatts of fully engineered clean energy systems. Learn more at www.ampacity.com.

 

Ampacity Opens 300,000-Square-Foot Distribution Center in Des Moines, Iowa to Support Power Infrastructure Projects Nationwide

ampacity des moines distribution facility

Des Moines, Iowa – [September 30, 2025] – Ampacity LLC today announced that its new 300,000-square-foot distribution facility in Des Moines, Iowa, is fully operational. The new warehouse represents Ampacity’s commitment to serving the construction firms, developers, and utilities building solar, wind, battery storage, and data center infrastructure projects across the United States.

The new Des Moines facility functions as an operational hub carrying out the stocking, fulfillment, logistics, kitting and prefabrication, and material storage functions that keep large, complex projects running smoothly. The facility is a significant step in Ampacity’s growth and diversification plan, as Eben Russell, Founder and President of Ampacity, explains. “It’s only been two years since we opened our Kentucky warehouse, and that facility is now running at full capacity. The industry is asking for more from us, and this new distribution center is a key part of our response. Des Moines checked all the boxes: proximity to our customers’ projects, position on major freight lanes, and—always most important for us—a great pool of talent that we can draw from as we grow our team. We are actively adding new products and supply chain services to the Ampacity solution set. The Des Moines facility is at the heart of those efforts.”

 

Expanded electrical solutions

In addition to expanded handling and distribution capacity for Ampacity’s longstanding single-axis solar tracker business line, the Des Moines site houses the company’s largest-ever investments in handling and processing machinery for electrical goods. The warehouse features a three-to-one wire spooling line that simplifies cable installation by combining multiple reels into a single run. The team at the facility also performs custom cutting of medium-voltage cables and assembles modular kits that are pre-configured for specific phases of construction. These activities help reduce manual labor, limit installation errors, and enable customers to keep their projects moving with greater consistency and efficiency.

“Our name, Ampacity, speaks directly to the electrical side of our distribution business. This facility is where action is,” says Crosby Fish, CFO of Ampacity. “The power sector is moving at unprecedented speed, driven by rising power demands from data centers and the continued buildout of renewables and battery storage. With Des Moines, we’re delivering answers, investing in machinery, kitting and prefabrication solutions, inventory, and—at the root of it all—building a team that can move at the pace our customers need.”

“We’ve gotten this facility off the ground fast. In this market, time is of the essence, and we’re already stocked with the wire and cable, termination kits, sectionalizing cabinets, and single-axis tracker material that our customers need to keep moving,” says Jeremy Haugen, Ampacity’s Director of Operations in Des Moines. “At this point, our focus is on scaling up the prefabrication and kitting work that we perform in the warehouse. Ampacity has a tradition of trusting people with years of experience in the field to create better ways of delivering goods. We’re bringing that spirit to Des Moines.”

 

 

About Ampacity
Ampacity delivers a forward-thinking approach to structural and electrical solutions for clean energy transition projects—and the ability to orchestrate the full process from engineering to kitting to installation. Comprising more than 350 passionate professionals who specialize in simplifying and accelerating clean energy deployment across North America, Ampacity is committed to providing comprehensive solutions that ensure project deadlines are met. Since 2014, Ampacity has delivered more than seven gigawatts of fully engineered clean energy systems. Learn more at www.ampacity.com.

 

One Big Not-So-Beautiful Bill: What H.R. 1’s Passing Means for the U.S. Solar Industry—and How Ampacity is Ready to Help

The passing of the budget reconciliation bill H.R. 1—dubbed the “One Big Beautiful Bill Act (OBBBA)”—marked a pivotal moment in U.S. energy policy. The bill’s sweeping repeal of many renewable energy subsidies raised alarms across the clean energy sector. Since its passage in July, the industry has been adjusting to the new landscape ushered in by the OBBBA.

Since the OBBBA was passed in July, stakeholders across the solar industry have been developing strategies to secure tax credits for their projects, validate compliance with new procurement restrictions, and position themselves for success on an unsubsidized basis once the deadlines have passed and safe harbor projects are complete.

Given the work that the industry has done to reorient around the OBBBA since July, the tone at RE+ in Las Vegas last week was not one of “doom and gloom,” but of determination. Our industry is highly accustomed to change, and projects still need to be originated, permitted, designed, and built. Make no mistake, the OBBBA poses a threat to generation capacity additions at a time when we need more electrons than ever. Now that it has become law, it’s on the private sector to innovate, execute, and deploy better than ever before.

We’ve provided below a summary of key new policies as they pertain to planned community- and utility-scale solar projects in the United States:

 

New Investment Tax Credit (ITC) guidance

Under H.R. 1, the Investment Tax Credit (ITC) timelines for solar projects were significantly shortened. Before H.R. 1 was enacted, tax credits were anticipated to continue through 2032. While H.R. 1 did not fully eliminate tax credits, it accelerated their phase-out. This unexpected change has presented significant challenges for long-term solar initiatives. H.R. 1’s tight timelines require careful project planning and execution. The new ITC timelines are as follows:

  • Projects that begin construction before July 4, 2026, are eligible for the full 30% ITC, with a four-year window to be placed in service.
  • Projects beginning construction after July 4, 2026, must be placed in service by December 31, 2027, to qualify for any ITC.
  • Solar projects that begin construction after July 4, 2026, and are placed in service after December 31, 2027, are not eligible for the ITC.
  • Storage projects, including those co-located with solar, are eligible for the ITC for projects starting construction before 2033, with a phase-out schedule beginning in 2034.
    • The ITC for storage projects begins phasing down for projects commencing construction in 2034 (75% of the credit) and 2035 (50% of the credit).

 

Additional Foreign Entity of Concern (FEOC) rules

Building on the Inflation Reduction Act (IRA), H.R. 1 extends foreign entity of concern (FEOC) restrictions to include additional clean energy tax credits. It also expands the definition and criteria of a FEOC, creating two new FEOC categories: Specified Foreign Entities (SFEs) and Foreign Influenced Entities (FIEs). Both categories are considered Prohibited Foreign Entities (PFEs). Any PFE is an FEOC.

Restrictions apply to SFEs, nations like China, Iran, North Korea, and Russia, and to FIEs that meet certain ownership or control thresholds or have specific contractual agreements with an SFE. The intent is to reduce U.S. reliance on these nations for clean energy supply chains and to prevent their influence over U.S. energy production.

Beginning January 1, 2026, any project or company deemed an SFE or FIE is not eligible for tax credits. Any project claiming tax credits must adhere to strict source restrictions that limit how much of its materials and components can originate from FEOCs. In other words, projects cannot receive tax credits if they involve “material assistance” from FEOCs, which includes sourcing components or providing financial or licensing agreements that involve these entities.

Projects must adhere to the following material assistance cost ratio (MACR) thresholds:

  • Power facilities (45Y/48E): Minimum domestic sourcing starts at 40% in 2026, rising each year to 60% by 2030.
  • Energy storage: Starts at 55% domestic, rising to 75% by 2030.
  • Solar components manufacturing (45X):
    • Solar components: 50% (2026) → 85% (2030)
    • Inverters: starting at 50%, rising to 70%
    • Battery components: 60% → 85%

Non-compliance with these thresholds disqualifies a project from receiving tax credits.

Projects relying on foreign supply chains face steep penalties or disqualification unless they meet these thresholds. As a result, developers now require deep visibility into their supply chains—specifically, the origins of every component—to certify compliance. Although U.S. solar manufacturers may gain from decreased foreign competition, the implementation of more stringent regulations and unclear eligibility requirements may deter investment and hinder future growth.

H.R. 1’s new provisions raise the bar for domestic content but introduce new complexities, tighten timelines and compliance documentation, and put added pressure on manufacturers and developers. How exactly these rules will be applied remains an open question, and the FEOC restrictions will continue to be a significant area of uncertainty for developers until more guidance is released.

 

New safe harbor guidance

On August 15th, 2025, the Department of the Treasury released new ITC safe harbor guidance that narrowed the definition of “start of construction,” specifically by eliminating the 5% rule for solar projects larger than 1.5MWac.

Around each of the changes to the ITC framework that have occurred since its introduction in 2006, safe harbor strategies have played a key role, providing developers with a path to certainty despite pending changes in the tax regime. This time around, safe harbor tools are more limited, though many developers have successfully safe harbored significant volumes of projects before the September 2nd deadline described below.

Effective September 2nd, 2025, the new guidance is as follows:

  • Projects greater than 1.5 MWac in capacity must use the Physical Work Test path. The 5% rule no longer applies to projects of this size.
    • The Physical Work Test is narrowed and does not include “preliminary activities.” Instead, the project must begin “physical work of a significant nature,” such as on-site construction activities like the installation of racking or other structures, or off-site work of a significant nature, such as the manufacturing of equipment, like certain transformers, that are tailored to the specific facility. Preliminary activities, like permitting or land grading, are not typically considered sufficient.
    • Projects using Physical Work Test are subjected to a continuity requirement in which the project must show a “continuous program of construction,” where the “physical work performed is of a significant nature.”
  • Projects less than 1.5 MWac in capacity (low-output projects) can use the Physical Work Test or the 5% Safe Harbor, in which a project qualifies if it has incurred at least 5% of the total project cost.
  • All projects still have four years to be placed in service under Continuity Safe Harbor.

The new rules apply only to solar facilities whose construction did not begin before September 2, 2025. If a project started construction before this date using the old Physical Work Test or Five Percent Safe Harbor, those old rules still apply. If a project hasn’t started by September 2, 2025, then these tighter rules—including the end of the general 5% Safe Harbor—will govern whether a project meets the July 5, 2026, start of construction deadline.

In short:

  • Started before Sept 2, 2025 old safe harbor rules still apply
  • Start on or after Sept 2, 2025 must follow new Physical Work Test-only rule (except for projects ≤1.5 MWac solar)

 

 A new solar landscape

Despite the hurdles presented by H.R. 1’s becoming law, our industry remains resilient. Solar energy consistently demonstrates its value as a reliable investment and remains the most rapidly deployable source of power generation. And our mission to accelerate the clean energy transition has never been more reinforced; It matters now more than ever.

Ampacity renews its commitment to providing reliable support as the industry adapts to this new solar landscape, ensuring clarity and stability for clean energy progress. We remain agile and dedicated to making clean energy accessible, reliable, and resilient, doubling down on our mission to:

  • Help customers steer clear of permitting hurdles
  • Provide quick design revisions with our expert in-house design and engineering teams
  • Source domestically manufactured material from our partner manufacturers
  • Accelerate deployment with turnkey solar and electrical solutions that reduce lead times and keep projects on schedule
  • Perform physical work in the field
  • Keep supply chains bolstered and ready to move

Now is the time to act and execute. Review your project needs and connect with us to see how we can help maximize the value of your pipeline: https://www.ampacity.com/contact/general-inquiries/

 

 


Disclaimer: The information provided in this article is for general informational purposes only and does not constitute tax, legal, or accounting advice. It is not a substitute for professional consultation with a qualified tax advisor, lawyer, or accountant who can address your specific financial situation. Ampacity makes no representations or warranties regarding the completeness, accuracy, or timeliness of the information provided. Any reliance you place on such information is strictly at your own risk. Ampacity will not be liable for any special, direct, indirect, consequential, or incidental damages or any damages whatsoever arising out of or in connection with the use of this information.

 

SOURCES:

Baker Tilly. “Understanding Foreign Entity of Concern.” Baker Tilly, 2025,
https://www.bakertilly.com/insights/understanding-foreign-entity-of-concern.

Crowell, Chris. “Explainer: New ‘Construction Start’ Definitions for Solar Projects (Notice 2025-42).” Solar Builder Mag, 18 Aug. 2025,
https://solarbuildermag.com/news/explainer-new-construction-start-definitions-for-solar-project-tax-credit-eligibility/.

Misbrener, Kelsey. “Final Budget Bill Advances to the President’s Desk.” Solar Power World Online, 3 July 2025,
https://www.solarpowerworldonline.com/2025/07/final-budget-bill-advances-to-the-presidents-desk-for-signature/.

Misbrener, Kelsey. “Senate Passes Budget Bill without Solar Excise Tax.” Solar Power World Online, 1 July 2025,
https://www.solarpowerworldonline.com/2025/07/senate-passes-budget-bill-without-solar-excise-tax/.

Misbrener, Kelsey.  “SPW Talks with Tax Expert: Utility-Scale Solar Is Not Hit as Bad as You Think.” Solar Power World Online, July 2025,
https://www.solarpowerworldonline.com/2025/07/spw-talks-with-tax-expert-utility-scale-solar-is-not-hit-as-bad-as-you-think/.

“New Treasury Guidance Requires Large-Scale Solar Projects to Use ‘Physical Work Test’ for ITC Safe Harbor.” Solar Power World Online, Aug. 2025,
https://www.solarpowerworldonline.com/2025/08/new-treasury-guidance-requires-large-scale-solar-projects-to-use-physical-work-test-for-itc-safe-harbor/.

Solar Energy Industries Association (SEIA). “Solar and Storage Industry Statement on Final House Passage of the Reconciliation Bill.” SEIA, July 2025,
https://seia.org/news/solar-and-storage-industry-statement-on-final-house-passage-of-the-reconciliation-bill/.

“Trump Issues Executive Order Instructing Treasury to Tighten Safe Harbor Rules.” Solar Power World Online, July 2025,
https://www.solarpowerworldonline.com/2025/07/trump-issues-executive-order-instructing-treasury-to-tighten-safe-harbor-rules/.